journal article·2025-11Open access

Transition Metal Carbide‐Based Catalysis for Thermocatalytic Conversion Processes: Properties, Synthesis, Applications, and Future Outlook

Edris Madadian, Yasaman Ghaffari, Yael Zilberman, David S. A. Simakov

ChemNanoMat· Volume 11· Issue 11

Abstract

Transition metal carbides (TMCs) have attracted considerable attention because of their high chemical and thermal stability and, in particular, due to their electronic structure that is similar to that of platinum group metals (PGMs). This similarity in the electronic structure, alongside significantly lower cost (compared to PGMs), made TMCs particularly interesting for catalysis applications. Indeed, recent advances in utilizing TMCs have revealed their excellent performance in various catalytic processes. This review explores several essential aspects of customizing TMCs for thermocatalytic reactions. In this context, physical and chemical properties of TMCs are first discussed. It is shown that the unique properties of TMCs are attributed to their charge polarization, structural adjustability, capacity to form alloys, and ability to undergo phase transitions. Next, various synthesis techniques are reviewed, including solid‐state and solvothermal methods, as well as microwave‐ and plasma‐assisted techniques. The review then focuses on the utilization of TMCs in thermocatalytic processes, including those used for generation of renewable synthetic fuels and chemicals. Among applications discussed are water gas shift, reforming, CO 2 reduction and hydrogenation, hydrotreating, hydrocracking, and isomerization. For each application, design strategies and the impact of the catalyst composition and morphology on the catalytic performance are discussed. Each section incorporates case studies, including experiments and theoretical investigations that provide additional insights into catalyst design considerations. The review is concluded with a critical discussion of challenges associated with the design, synthesis, and utilization of TMCs and of future research directions. This review offers fundamental insights into tailoring TMCs for applications in thermocatalysis, showing that TMCs are emerging catalytic materials for thermocatalytic processes, such as production of renewables synthetic fuels and chemicals.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Catalysis and Hydrodesulfurization Studies · MXene and MAX Phase Materials · Nanomaterials for catalytic reactions

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Chemical Engineering University of Waterloo Waterloo ON N2L 3G1 Canada

Natural Resources Canada Ottawa ON K1A 0E4 Canada

Funding

University of Waterloo · Natural Sciences and Engineering Research Council of Canada

References (100+)

Show source-provided references
1. 10.1080/0141159090321130910.1080/01411590903211309 ↗
2. 10.1002/advs.20150028610.1002/advs.201500286 ↗
3. 10.1016/j.jcat.2021.07.01310.1016/j.jcat.2021.07.013 ↗
4. 10.1002/cssc.20220118310.1002/cssc.202201183 ↗
5. 10.1002/adma.20180288010.1002/adma.201802880 ↗
6. 10.1038/srep3796210.1038/srep37962 ↗
7. 10.1007/s10853-022-08026-610.1007/s10853-022-08026-6 ↗
8. Toth L. · 2014
9. 10.1080/17436753.2018.151081910.1080/17436753.2018.1510819 ↗
10. 10.1111/jace.1576810.1111/jace.15768 ↗
11. 10.1039/C4RA13193B10.1039/C4RA13193B ↗
12. 10.1007/978-981-16-1456-910.1007/978-981-16-1456-9 ↗
13. 10.1039/C6TA03832H10.1039/C6TA03832H ↗
14. 10.1016/j.jnucmat.2013.05.03710.1016/j.jnucmat.2013.05.037 ↗
15. 10.1021/cs500182h10.1021/cs500182h ↗
16. 10.1126/science.181.4099.54710.1126/science.181.4099.547 ↗
17. 10.1016/j.cattod.2005.04.00810.1016/j.cattod.2005.04.008 ↗
18. 10.1002/eom2.1215510.1002/eom2.12155 ↗
19. T.Mathew S.Saju S. N.Raveendran Survey of Heterogeneous Catalysts for the CO2Reduction to CO via Reverse Water Gas Shift in Engineering Solutions for CO2Conversion Wiley‐VCH Weinheim2021 281–316.10.1002/9783527346523.ch12 ↗
20. 10.1016/j.jcat.2021.06.02210.1016/j.jcat.2021.06.022 ↗
21. 10.1039/C5CC01545F10.1039/C5CC01545F ↗
22. 10.1021/acscatal.5b0175510.1021/acscatal.5b01755 ↗
23. 10.1016/j.apcata.2007.06.01310.1016/j.apcata.2007.06.013 ↗
24. 10.1016/S0926-860X(02)00428-310.1016/S0926-860X(02)00428-3 ↗
25. 10.1039/C5CY01665G10.1039/C5CY01665G ↗
26. 10.1039/C8GC00239H10.1039/C8GC00239H ↗
27. Lagoykina S. · 2015 · 102
28. 10.1021/acsenergylett.8b0074010.1021/acsenergylett.8b00740 ↗
29. Juneau M. · 2023 · 247
30. 10.1039/D0EE01457E10.1039/D0EE01457E ↗
31. 10.1021/jacs.9b1123810.1021/jacs.9b11238 ↗
32. 10.1039/A605693H10.1039/A605693H ↗
33. 10.1021/cr950232u10.1021/cr950232u ↗
34. 10.1088/0953-8984/22/37/37550110.1088/0953-8984/22/37/375501 ↗
35. 10.1021/cr020460610.1021/cr0204606 ↗
36. H. O.Pierson Handbook of Refractory Carbides and Nitrides: Properties Characteristics Processing and Applications 1996 William Andrew.10.1016/B978-081551392-6.50001-5 ↗
37. Li Z. · Acad. J. Sci. · 2023 · 5 · 209
38. 10.1039/b805427d10.1039/b805427d ↗
39. 10.1021/acs.energyfuels.2c0337810.1021/acs.energyfuels.2c03378 ↗
40. 10.1039/D1TA08468B10.1039/D1TA08468B ↗
41. 10.1016/j.surfrep.2012.07.00110.1016/j.surfrep.2012.07.001 ↗
42. 10.1039/C7CP06336A10.1039/C7CP06336A ↗
43. 10.1063/1.166049610.1063/1.1660496 ↗
44. 10.1111/jace.1754410.1111/jace.17544 ↗
45. 10.1080/10408436.2021.196638410.1080/10408436.2021.1966384 ↗
46. 10.1016/j.ceramint.2019.06.11410.1016/j.ceramint.2019.06.114 ↗
47. 10.1021/acsnano.9b0639410.1021/acsnano.9b06394 ↗
48. 10.1016/j.ijrmhm.2012.10.01110.1016/j.ijrmhm.2012.10.011 ↗
49. 10.1007/s40145-021-0535-510.1007/s40145-021-0535-5 ↗
50. 10.1021/acsnano.1c0024810.1021/acsnano.1c00248 ↗
51. 10.1021/acsnano.1c0316110.1021/acsnano.1c03161 ↗
52. 10.1039/D1TA04097A10.1039/D1TA04097A ↗
53. 10.1002/pssb.20230000210.1002/pssb.202300002 ↗
54. 10.1007/978-3-662-04582-410.1007/978-3-662-04582-4 ↗
55. 10.1016/j.jallcom.2021.16206310.1016/j.jallcom.2021.162063 ↗
56. 10.1016/j.actamat.2021.11744910.1016/j.actamat.2021.117449 ↗
57. 10.1016/j.jeurceramsoc.2014.08.02110.1016/j.jeurceramsoc.2014.08.021 ↗
58. 10.1007/s11669-009-9637-410.1007/s11669-009-9637-4 ↗
59. 10.1103/PhysRevMaterials.2.08360210.1103/PhysRevMaterials.2.083602 ↗
60. 10.1134/1.113052310.1134/1.1130523 ↗
61. 10.1016/S1359-6454(97)00204-810.1016/S1359-6454(97)00204-8 ↗
62. 10.1039/C5CP07724A10.1039/C5CP07724A ↗
63. 10.1038/srep1809810.1038/srep18098 ↗
64. 10.1021/jp980315p10.1021/jp980315p ↗
65. 10.1039/C5RA24656C10.1039/C5RA24656C ↗
66. 10.1016/j.actamat.2018.12.05410.1016/j.actamat.2018.12.054 ↗
67. 10.1016/S0009-2614(00)01414-710.1016/S0009-2614(00)01414-7 ↗
68. 10.1016/j.commatsci.2015.10.03810.1016/j.commatsci.2015.10.038 ↗
69. 10.1007/BF0291465510.1007/BF02914655 ↗
70. 10.1007/978-94-009-1565-7_210.1007/978-94-009-1565-7_2 ↗
71. 10.1002/cnma.20150007310.1002/cnma.201500073 ↗
72. 10.1016/j.solmat.2016.07.01110.1016/j.solmat.2016.07.011 ↗
73. 10.1016/j.bej.2017.10.00810.1016/j.bej.2017.10.008 ↗
74. 10.1039/C5RA16465F10.1039/C5RA16465F ↗
75. 10.1007/BF0079792710.1007/BF00797927 ↗
76. 10.1016/j.commatsci.2018.07.00810.1016/j.commatsci.2018.07.008 ↗
77. 10.1016/j.apsusc.2020.14738010.1016/j.apsusc.2020.147380 ↗
78. 10.1016/j.ceramint.2020.07.21310.1016/j.ceramint.2020.07.213 ↗
79. 10.1021/acs.jpcc.8b0014210.1021/acs.jpcc.8b00142 ↗
80. 10.1016/j.physb.2017.12.03310.1016/j.physb.2017.12.033 ↗
81. 10.1016/j.jeurceramsoc.2021.05.02210.1016/j.jeurceramsoc.2021.05.022 ↗
82. 10.1126/science.106051210.1126/science.1060512 ↗
83. 10.1007/BF0239790710.1007/BF02397907 ↗
84. 10.1111/j.1151-2916.1967.tb15098.x10.1111/j.1151-2916.1967.tb15098.x ↗
85. 10.1088/0953-8984/25/50/50550110.1088/0953-8984/25/50/505501 ↗
86. 10.1002/adma.20200215910.1002/adma.202002159 ↗
87. 10.1021/cm991106010.1021/cm9911060 ↗
88. 10.1016/S0008-6223(03)00169-610.1016/S0008-6223(03)00169-6 ↗
89. 10.1016/j.nantod.2011.06.00210.1016/j.nantod.2011.06.002 ↗
90. 10.1039/D0NR05223J10.1039/D0NR05223J ↗
91. 10.1021/ja953818710.1021/ja9538187 ↗
92. 10.1149/2.0471707jes10.1149/2.0471707jes ↗
93. 10.24425/amm.2021.13641910.24425/amm.2021.136419 ↗
94. 10.1039/b105352n10.1039/b105352n ↗
95. 10.1126/science.add920410.1126/science.add9204 ↗
96. 10.1021/acsomega.8b0285610.1021/acsomega.8b02856 ↗
97. 10.1016/j.jallcom.2007.05.07610.1016/j.jallcom.2007.05.076 ↗
98. 10.1016/j.jeurceramsoc.2007.11.01310.1016/j.jeurceramsoc.2007.11.013 ↗
99. 10.1016/j.materresbull.2008.01.01610.1016/j.materresbull.2008.01.016 ↗
100. 10.1016/j.diamond.2007.09.00510.1016/j.diamond.2007.09.005 ↗